Our engineers deliver custom carton structures optimised for your product geometry, fragility profile, and logistics constraints. Starting with product and drop-shock analysis, we develop die-lines, perform FEA simulations, and iterate prototypes. Deliverables include CAD files, structural test reports, and manufacturing-ready tooling specifications.

We guide you through substrate choices—virgin vs. recycled board, barrier coatings, compostable films—and produce bespoke LCA reports aligned with GHG-Protocol and PAS 2050 standards. These reports support sustainability claims, EPR submissions, and ESG disclosures.

Our London lab converts digital designs into physical prototypes via laser-cut board, 3D-printed inserts, and small-batch runs. We conduct ISTA-compliant drop, vibration, and compression tests, delivering annotated videos and technical reports.

Our in-house graphic team handles artwork preparation, colour separation, proofing, and plate-making for flexo, offset, or digital print. We supply press-ready PDFs and manage print-run supervision at UK partner facilities.

We implement API connectors between your design database and packaging suppliers’ ERP/WMS systems. Real-time quoting, order placement, and status tracking automate the entire packaging procurement workflow.

We deliver on-site and virtual training—Structural Design Principles, Sustainability Analytics, Print & Finishing Techniques—to packaging, brand, and procurement teams. Participants earn CartoNova Certification, equipping them to manage packaging projects in-house.